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Automatic Wire Bending Machine

Automatic Wire Bending Machine for CNC Wire Forming

An Automatic Wire Bending Machine is a CNC wire forming system for feeding, positioning, bending, forming, and cutting metal wire into repeatable 2D and 3D components.

It is suitable for production where repeated wire forming requires controlled bend positions, consistent part dimensions, and reduced manual handling.

Machine selection should be based on wire diameter, material, tensile strength, product geometry, bend sequence, dimensional requirements, and production volume rather than wire diameter alone.

A reference configuration covers Ø3–10 mm wire, uses 5-axis CNC control, and provides a maximum wire delivery speed of up to 90 m/min. The configuration also specifies a 3,000 kg automatic feeder capacity and a main machine weight of approximately 2,800 kg.

Actual forming capability, cycle time, and finished-part output depend on the wire material, diameter, product geometry, tooling, forming sequence, and required tolerances.

High-Speed Automatic Wire Bending Machine

The High-Speed Automatic Wire Bending Machine processes coil-fed metal wire through straightening, servo feeding, CNC bending and automatic cutting. It is intended for repetitive production of

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Automatic Wire Forming Machine

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Automatic Steel Wire Bending Machine

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Automatic 3D Wire Bending Machine

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Automatic 2D Wire Bending Machine

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Servo Automatic Wire Bending Machine

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Key Features for Production Buyers

5-Axis CNC Forming
The 5-axis configuration provides programmed forming movement for wire components requiring bends in different directions or planes. The required forming sequence depends on the finished-part geometry and tooling arrangement.

Ø3–10 mm Reference Wire Range
The reference configuration covers wire from Ø3 to 10 mm. The usable range for a specific material or product should be confirmed against tensile strength, geometry, tooling, and production requirements.

Up to 90 m/min Wire Delivery
The maximum stated wire delivery speed is 90 m/min. This represents wire feeding capability rather than guaranteed finished-part output. Bend count, forming movement, tooling, and part geometry determine the practical cycle time.

Up to 3,000 kg Automatic Feeder Capacity
The automatic feeder is specified for up to 3,000 kg of wire, supporting longer production runs with less frequent manual loading.

Stated Feeding Accuracy
The reference specification lists 300 mm ±0.1 mm wire feeding accuracy. The measurement basis and applicable operating conditions should be confirmed in the final technical quotation.

Automatic Forming Process
Wire feeding, bending, forming, and cutting are integrated into the automated production process, reducing manual handling between individual forming operations.

In-House Manufacturing Processes
The manufacturing operation includes machining, milling, turning, wire cutting, drilling, welding, assembly, and machine testing. These processes support the production of machine structures and mechanical components before final assembly.

Pre-Shipment Machine Testing
Machines are tested before delivery to verify normal operation. For larger projects, specific inspection and acceptance requirements can be agreed as part of the order.

Key Technical Specifications

Parameter	Reference Specification
Machine type	Automatic CNC wire bending machine
CNC configuration	5-axis
Wire diameter	Ø3–10 mm
Reference tensile strength	≤500 N/mm²
Reference materials	Q195, Q235 and comparable materials
Arm motor	2.7 kW
Wire feeder motor	4.5 kW
Bending motor	2.7 kW
Lifting motor	1.0 kW
Cutter motor	1.8 kW
Maximum wire delivery speed	Up to 90 m/min
Wire feeding accuracy	300 mm ±0.1 mm*
Automatic feeder capacity	Up to 3,000 kg
Feeder disc diameter	Ø1,800 mm
Automatic feeder motor	3 kW
Host voltage	AC 380 V ±20 V
Main machine weight	Approx. 2,800 kg
Main machine dimensions	Approx. 3,800 × 2,000 × 1,900 mm
Automatic feeder weight	Approx. 1,000 kg
Automatic feeder dimensions	Approx. 1,800 × 1,800 × 1,650 mm

How to Select the Right Machine

Wire Diameter

Start with the complete wire diameter range required for production.

For the reference configuration, the stated range is Ø3–10 mm. If several wire sizes will be processed, provide the minimum and maximum diameters and the expected production volume for each.

Wire diameter should be evaluated together with material properties. Wires of the same diameter can behave differently during forming because of differences in tensile strength, hardness, and material composition.

Material and Tensile Strength

Material properties influence forming force, springback, tooling load, and production conditions.

The reference configuration lists Q195, Q235, and comparable materials with tensile strength up to 500 N/mm².

For technical evaluation, provide:
Material grade
Wire diameter
Tensile strength, if available
Hardness, where relevant
Surface treatment or coating, if applicable

Stainless steel and non-ferrous wire should be evaluated according to their actual mechanical properties rather than assumed suitable from diameter alone.

Product Geometry

The finished component determines the required forming movements and tooling arrangement.

A simple 2D bracket may require a different configuration from a 3D component with bends on several planes or closely spaced forming features.

For machine selection, provide:
Finished dimensions
Wire diameter
Material specification
Bend angles
Bend positions
2D or 3D drawing
Critical tolerances
Required production quantity

A CAD drawing is preferred. A finished sample or clear product photograph can support an initial assessment when a drawing is unavailable.

Production Requirements

Production capacity should be evaluated from the actual component rather than from maximum feeding speed.

Important factors include:
Required parts per hour
Annual production volume
Number of product SKUs
Batch size
Changeover frequency
Number of bends per component
Dimensional consistency
Operator involvement

The practical output of a multi-plane automotive component, for example, can differ significantly from that of a simple hardware hook even when the wire diameter is the same.

Typical Wire-Formed Components and Applications

Automotive Components
Potential applications include:
Wire brackets
Retaining components
Supports
Hangers
Formed automotive wire parts

Hardware and Metal Products
Common applications include:
Wire hooks
Wire clips
Brackets
Handles
Frames
Retaining components
Formed supports

Furniture and Storage
Typical products include:
Furniture frames
Storage racks
Wire baskets
Display structures
Supports
Protective frames

Electrical and Mechanical Components
The equipment can be used for wire supports, clips, brackets, guards, pins, and other formed components used in mechanical and electrical assemblies.

Industrial and Consumer Products
Other potential applications include garden products, equipment guards, tool components, product displays, and repetitive wire-formed parts.
The final suitability of the machine should be determined from the wire specification and finished-part geometry, not simply from the industry or product category.

Manufacturing Experience and Production Evidence

The manufacturing operation has been producing machinery since 2003 and operates from an approximately 5,000 m² facility, including around 2,600 m² of factory space.

01/

The manufacturing operation includes machining, fabrication, assembly, and machine testing. Listed production equipment includes:
Milling machines
Wire cutting machines
Vertical machining center
CNC engraving and milling equipment
Lathes
Planers
Boring machines
Drilling equipment
Welding equipment
Metal band saws
These processes support the preparation of machine structures and mechanical components before assembly and operational testing.

02/

For an overseas equipment purchase, useful evidence to review includes:
Factory and production-area photographs
Machine assembly photographs
CNC machining equipment
Electrical cabinet assembly
Finished machine photographs
Wire-forming samples
Machine testing records
Pre-shipment inspection records
Where available, these materials provide more useful evidence of manufacturing capability than general supplier claims.

Production, Delivery and After-Sales Support

For an international machine order, the quotation should define the actual machine configuration and the items that affect installation and operation.

Important points include:
Machine configuration
Forming and cutting tooling
Electrical requirements
Machine dimensions and weight
Export packaging
Technical documentation
Installation requirements
Testing procedure
Delivery terms
Spare-parts arrangements
Technical support

Routine technical issues can generally be addressed through remote communication. If on-site intervention is required, the availability, scope, and cost of overseas technical support should be confirmed before ordering.

Export packaging and shipping arrangements should be specified according to the final machine configuration and destination.

Frequently Asked Questions

Q: Can the machine process different wire diameters?

A: Yes, provided the wire sizes fall within the applicable machine and tooling range. The reference configuration covers Ø3–10 mm. When several diameters are required, each size should be considered during tooling and production evaluation.

Q: Can stainless steel wire be processed?

A: Suitability depends on the stainless steel grade, wire diameter, tensile strength, product geometry, tooling, and required production conditions. A technical evaluation or sample test is recommended for non-standard materials.

Q: Does every product require 3D wire bending?

A: No. Simple planar components may be suitable for a 2D configuration. Components requiring bends in different planes may require 3D or multi-axis forming. The finished-part geometry determines the appropriate configuration.

Q: What information should I provide for machine selection?

A: A product drawing is the most useful starting point. If a drawing is unavailable, provide a finished sample or clear photographs together with:
Wire diameter
Material grade
Tensile strength
Critical dimensions
Bend angles
Required tolerance
Expected production volume

Q: Can my product be tested before ordering?

A: For applications requiring technical verification, sample forming can be discussed using the buyer's product information and, where practical, the actual or comparable wire. This is particularly useful for complex geometries, non-standard materials, or tight dimensional requirements.

Q: What should be confirmed before shipment?

A: The approved machine configuration, tooling, electrical requirements, accessories, machine dimensions, documentation, packaging, testing procedure, and agreed acceptance requirements should be confirmed before shipment.

Request a Technical Evaluation

For an accurate machine recommendation, send:

Wire diameter
Material grade and tensile strength
Product drawing or finished sample
Required production volume
Destination country and electrical requirements

For complex components, also include the critical dimensions, bend angles, bend positions, and required tolerance.

The application can then be reviewed against the machine's wire range, CNC forming configuration, feeding capability, tooling requirements, and expected production cycle before the final configuration and quotation are confirmed.

Send your drawing or wire sample for a technical evaluation.

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