CNC Wire Bending Machine
CNC Wire Bending Machines for 2D & 3D Wire Forming
CNC wire bending machines automate wire feeding, bending, forming, and cutting for repeat production of 2D and 3D wire components. The range covers configurations for steel wire, iron wire, stainless steel, non-ferrous wire, and applicable round, square, and flat wire profiles.
For wholesalers, importers, distributors, and manufacturers, the suitable machine depends on the actual workpiece rather than wire diameter alone. Material, tensile strength, wire profile, bending geometry, bending radius, product dimensions, production volume, and required tolerance all affect machine configuration and tooling.
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CNC Wire Forming Bending MachineThe CNC wire forming bending machine is an automated system for producing 2D and 3D wire components from coil-fed metal wire. The listed configuration is designed for wire around Ø3–10 mm and usesAdd to Inquiry -
CNC Steel Wire Bending MachineA CNC steel wire bending machine automatically feeds, rotates, bends and cuts steel wire according to programmed dimensions and forming positions. It is used for repeat production of 2D and 3D wireAdd to Inquiry -
Multi-Axis CNC Wire Bending MachineThe Multi-Axis CNC Wire Bending Machine forms wire components requiring multiple bends, controlled wire rotation and 2D or 3D geometries. Servo-controlled feeding, rotation and forming movements areAdd to Inquiry -
3D CNC Wire Bending MachineThe CNC 3D Wire Bending Machine forms metal wire into three-dimensional components through programmed feeding, bending, lifting and cutting. Its 5-axis configuration allows bends to be positioned inAdd to Inquiry -
2D CNC Wire Bending MachineThe 2D CNC Wire Bending Machine is an automatic coil-fed system for straightening, feeding, bending and cutting metal wire into programmed two-dimensional shapes. It is suitable for repeat productionAdd to Inquiry -
High-Precision CNC Wire Bending MachineThe High-Precision CNC Wire Bending Machine automatically feeds, straightens, rotates and bends metal wire into programmed 2D and 3D shapes. CNC-controlled axes coordinate feeding and formingAdd to Inquiry
types of CNC machining
The range includes 2D wire bending machines, 3D CNC wire bending machines, automatic 3D wire bending machines, steel wire bending machines, flat wire forming machines, and double-wire forming equipment.
2D configurations are suitable for parts formed mainly on one plane. More complex components may require 3D forming with coordinated multi-axis movement.
Applicable configurations can process different wire profiles, including round, square, and flat wire, depending on the selected model and tooling.
The number of axes should be matched to the product rather than selected simply by specification. The actual requirement depends on the number and direction of bends, feeding method, tooling arrangement, and forming sequence.
How CNC Wire Bending Works
A CNC wire bending machine combines several operations into a programmed production cycle.
Wire Feeding
The feeder delivers wire to the forming section at a controlled rate. Feeding movement determines the position of bends and contributes to finished product length.
Positioning and Straightening
Coiled wire is guided and positioned before forming. Wire straightness and material condition can affect dimensional consistency.
CNC Bending
Programmed movements control the bending sequence. Multi-axis configurations allow forming in different directions without repeatedly repositioning the workpiece manually.
Cutting
After the programmed forming sequence, the wire is cut into individual components.
For repeat production, integrating feeding, bending, and cutting into one cycle provides a more consistent process than manually handling each bend.
Technical Features for Production Use
5-Axis CNC Forming
One published 5-axis configuration is specified for Ø3–10 mm wire with material tensile strength up to 500 N/mm², including Q195 and Q235.
Five controlled axes allow different forming movements to be coordinated within the programmed sequence. This is useful for products such as three-dimensional brackets, frames, hooks, supports, and other components with bends in multiple directions.
Controlled Wire Feeding
The referenced 5-axis configuration has a maximum delivery speed of 90 m/min and a stated feeding accuracy of ±0.1 mm over 300 mm.
Feeding accuracy directly affects bend positioning. Actual finished-part accuracy also depends on wire diameter, tensile strength, straightness, tooling, product geometry, and machine settings.
Automatic Coil Feeding
The same configuration uses an automatic wire feeder with a stated capacity of up to 3,000 kg, a Ø1,800 mm feeder disc, and a 3 kW feeder motor.
For longer production runs, this reduces the frequency of manual coil handling and supports continuous wire feeding within the machine's operating range.
Separate Drive Functions
The published configuration uses separate motors for the arm, wire feeding, bending, lifting, and cutting functions, rated at:
• Arm: 2.7 kW
• Wire feeder: 4.5 kW
• Bending: 2.7 kW
• Lifting: 1.0 kW
• Cutter: 1.8 kW
These specifications give buyers a clearer basis for evaluating the machine's motion and drive configuration than general claims such as "high performance" or "high precision."
Reference Specifications — 5-Axis Configuration
|
Parameter |
Specification |
|
Control axes |
5 |
|
Wire diameter |
Ø3–10 mm |
|
Material tensile strength |
≤500 N/mm² |
|
Maximum delivery speed |
90 m/min |
|
Wire feeding accuracy |
±0.1 mm / 300 mm |
|
Arm motor |
2.7 kW |
|
Wire feeder motor |
4.5 kW |
|
Bending motor |
2.7 kW |
|
Lifting motor |
1.0 kW |
|
Cutter motor |
1.8 kW |
|
Automatic feeder capacity |
Up to 3,000 kg |
|
Feeder disc diameter |
Ø1,800 mm |
|
Automatic feeder motor |
3 kW |
|
Main power supply |
AC 380 V ±20 V |
|
Main machine dimensions |
3,800 × 2,000 × 1,900 mm |
|
Main machine weight |
Approx. 2,800 kg |
|
Automatic feeder weight |
Approx. 1,000 kg |
Wire Materials and Profiles
The product range covers applications involving steel, iron, stainless steel, and non-ferrous metal wires. Applicable machines can also be configured for round, square, and flat wire profiles.
Material properties affect the forming process. Wires with the same diameter can require different forming conditions when tensile strength, hardness, elasticity, or surface condition changes.
For this reason, wire diameter alone is not enough to determine machine capacity.
Typical Wire Bending Applications
The machines are used for practical formed-wire components rather than one specific industry.
Automotive: Wire brackets, retaining components, supports.
Furniture: Chair frames, rack components, wire supports.
Storage: Baskets, shelves, racks, organizers.
Kitchen & bathroom: Pull-out baskets, holders, storage frames.
Hardware: Hooks, clips, brackets, holders.
Bicycle products: Baskets, guards, wire supports.
Construction: Protective frames and formed-wire supports.
The actual machine configuration depends on the wire specification and finished-part geometry.
Manufacturing Experience
Machinery production has been part of the manufacturing operation since 2003. The factory covers approximately 5,000 m², including around 2,600 m² of production space, with engineering, R&D, and technical personnel supporting machine development and production.
The manufacturing process covers machine machining, assembly, adjustment, and preparation for different wire-forming applications.
Factory Testing Before Shipment
Machines are tested before shipment to verify normal mechanical movement, electrical functions, and control-system operation.
Technical support is available for machine operation and troubleshooting. When an issue cannot be resolved remotely, overseas installation and debugging support can be arranged where applicable.
The manufacturing operation states that its quality system has ISO 9001 certification. Applicable machinery also carries CE certification. Buyers should confirm the relevant certificate and scope for the selected machine configuration before purchase.
Custom Machine Configuration
Wire products vary in material, diameter, profile, geometry, bending radius, and production volume. These differences can require changes to tooling, feeding arrangements, axis configuration, or machine layout.
Custom requirements can be evaluated according to:
Wire diameter or cross-section
Material and tensile strength
Product drawing or physical sample
Finished dimensions
Bending radius
Production quantity
Dimensional tolerance
Local power supply
A product drawing or physical sample provides the clearest basis for confirming machine suitability and tooling requirements.
Wire Bending Application Example
For a formed-wire product with multiple bends, the machine configuration is determined by the actual wire specification and forming sequence.
For example, a 3D wire bracket may require coordinated bending movements in several directions, while a flat wire component may require different feeding and tooling arrangements.
The final machine selection should therefore be based on the actual product rather than choosing a machine solely by its maximum wire diameter or number of axes.
For published customer applications, the product drawing, wire specification, machine configuration, and finished sample can be displayed here when permission is available.
Frequently Asked Questions
Request a CNC Wire Bending Machine Quotation
Send your wire diameter, material, product drawing or sample, required quantity, and power supply when requesting a quotation.
These details provide a practical basis for confirming the suitable machine configuration, tooling, and production requirements.
As one of the leading cnc wire bending machine manufacturers and suppliers in China, our products have good reputation in the market. Please rest assured to buy high quality cnc wire bending machine made in China here from our factory. Thank you for your interest in our products.
