The Servo Automatic Wire Bending Machine is a CNC system for continuous forming of metal wire into hooks, brackets, frames, supports and other bent-wire components.
A 5-axis configuration coordinates wire feeding and forming movements through servo control. The applicable configuration covers approximately Ø3–Ø10 mm wire, with the actual working range determined by material grade, tensile strength, wire condition, bending radius and part geometry.
For production equipment, the wire diameter is only one selection factor. The finished-part drawing and actual material provide a more reliable basis for machine and tooling selection.
Key Product Features
5-Axis CNC Forming
Five controlled axes coordinate the main feeding and forming movements required for multi-bend wire components. This is useful when a part requires several bends, changes in forming direction or a defined sequence of movements.
The actual axis arrangement and tooling depend on the product geometry.
Servo-Controlled Feeding
Servo feeding controls the programmed wire length during each forming sequence. The applicable specification lists a feeding accuracy of approximately 300 mm ±0.1 mm under specified conditions.
This figure describes feeding performance. It should not be interpreted as a finished-part tolerance. Final dimensions can also be affected by wire diameter tolerance, straightness, tensile strength, tooling and bending geometry.
Feeding Speed Up to 90 m/min
Maximum wire feeding speed is up to 90 m/min on the applicable configuration.
Actual production speed is determined by the part rather than the maximum machine speed. Multiple bends, short feeding movements, cutting operations and higher-strength materials can require different operating conditions.
Automatic Coil Feeding
An automatic feeder can supply wire continuously from coil stock. The applicable feeder configuration supports a maximum load of approximately 3,000 kg and a disc diameter of about 1,800 mm.
Coil dimensions and loading requirements should be matched to the actual wire diameter and coil condition.
CNC Program Storage
Forming programs can be stored for repeat production. Once a product has been tested and its forming sequence established, the corresponding program can be recalled for subsequent production.
Products with different geometries may require different tooling or setup conditions.
Technical Specifications
|
Item |
Reference Specification |
|
Machine type |
Servo automatic CNC wire bending machine |
|
CNC configuration |
5 axes |
|
Applicable wire diameter |
Ø3–Ø10 mm |
|
Maximum feeding speed |
Up to 90 m/min |
|
Feeding accuracy |
300 mm ±0.1 mm |
|
Automatic feeder load |
Up to 3,000 kg |
|
Feeder disc diameter |
Ø1,800 mm |
|
Main power supply |
AC 380 V ±20 V |
|
Main machine weight |
Approx. 2,800 kg |
|
Machine dimensions |
Approx. 3,800 × 2,000 × 1,900 mm |
|
Production method |
Automatic feeding, forming and cutting |
Typical Applications
The machine can produce a wide range of formed-wire components where automatic feeding and repeatable CNC forming are required.
Automotive: Seat-wire components, brackets, supports and hooks.
Furniture: Chair frames, support wires and structural wire components.
Hardware: Hooks, holders, brackets, racks and wire frames.
Storage and display: Baskets, shelves, display hooks and rack components.
Agricultural products: Cages, supports and formed-wire accessories.
Custom wire parts: Components manufactured from customer drawings, samples or production specifications.
The suitable material and forming range should be confirmed from the actual wire and finished component.
Actual Wire Bending Test
For a new or non-standard component, testing the customer's actual wire is recommended before a bulk machine order.
A practical test can verify:
Feeding stability
Forming sequence
Bending radius
Tooling suitability
Operating speed
Forming cycle
Finished-part dimensions
Surface condition
A test record can document the actual wire diameter, material grade, tensile strength, feeding speed, number of bends, tooling used and measured finished-part deviation.
For example, a customer test record can be presented as:
|
Test Item |
Recorded Result |
|
Wire diameter |
Actual customer value |
|
Material |
Actual material grade |
|
Tensile strength |
Actual measured/supplied value |
|
Part |
Customer drawing or sample |
|
Feeding speed |
Actual test value |
|
Tooling |
Actual tooling used |
|
Test quantity |
Actual quantity |
|
Dimensional deviation |
Actual measured result |
Only measured results should be published as machine test data.
Machine Inspection & Pre-Shipment Testing
Before shipment, the machine goes through machining, assembly, electrical connection, adjustment and running tests.
Inspection can cover:
CNC and electrical functions
Servo movement
Wire feeding
Forming sequence
Cutting operation
Continuous running
Safety functions
Final machine condition
For an order with defined acceptance requirements, the inspection points can be agreed before production and checked during the pre-shipment test.
Factory inspection records, machine photos or test videos can be provided when available. This gives buyers a direct view of the equipment configuration and operating condition rather than relying only on catalog specifications.
Packaging & Delivery
Standard export packing uses a wooden case for international transportation.
Shipment can be arranged by sea or air. Buyers can also nominate their own freight forwarder, with shipment information coordinated directly with the nominated logistics company.
The standard delivery reference for the applicable machine range is approximately 6–10 days after receipt of deposit, subject to the confirmed configuration, production schedule and order quantity.
FAQ
Q: What wire diameter can this machine process?
A: The applicable reference range is approximately Ø3–Ø10 mm. Actual suitability depends on wire material, tensile strength, straightness, bending radius and finished-part geometry.
Q: Can it process hard or high-tensile steel wire?
A: The answer depends on the actual material properties and finished-part requirements. Tensile strength, hardness and bending radius affect forming conditions and tooling selection. Actual material information should be evaluated before ordering.
Q: Does ±0.1 mm mean the finished component will have ±0.1 mm dimensional accuracy?
A: No. The ±0.1 mm figure refers to the specified feeding accuracy under the applicable test conditions. Finished-part accuracy is influenced by wire tolerance, straightness, material properties, tooling, forming geometry and machine setup.
Q: Can my actual wire be tested before purchase?
A: Yes. For non-standard applications, an actual wire sample and finished-part drawing or sample can be used for a forming test. The result can help confirm machine configuration, tooling and practical operating conditions.
Q: Can different wire products be made on the same machine?
A: Yes. Different CNC forming programs can be stored for different products. Products with substantially different geometries may require different tooling or setup adjustments.
Q: What information is required for a quotation?
A: Provide the wire diameter, material grade, tensile strength if available, finished-part drawing or sample, bending requirements, production quantity and local voltage, frequency and phase. This information allows the machine configuration and tooling requirements to be evaluated before quotation.
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